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2500 Liter 4-vessel Mash System

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2500 Liter 4-vessel Mash System

2500 Liter 4-vessel Mash System, work with 5000L fermentation system, can produce 10000 Liter craft beer per day, 4 batch/day.
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1000
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Product Description
Parameters

 

 

 

 

Part1 : Mill System

N/S

Name

Parameter

Quantity (SET)

Picture

1

Malt Mill

1.Model:Disc mill;

1

 

2.Output:1500KG/H.

3.Lower noise, little dust, work environment has been greatly improved.

 

Part2: Mash System

N/S

Name

Parameter

Quantity

(SET)

Picture

2

Mash Tun

Funtcion:Grain Mashing


1

 

 

 

 




 

Tank capacity:2500L. (+25% Headspace minimum)

Interior Shell:SUS304 full welded,TH: 3.0mm;

Exterior Shell:SUS304 full welded,TH: 2.0mm;

100% TIG welding with pure argon gas shield

Overall polishing to 0.4~0.6μm without dead corner

Insulation: polyurethane TH:80mm

Grain rake with fixed controled motor and turbine reducer

Stainless steel top mounted manhole

Dished top and sloped bottom

 

360° coverage CIP spraying ball

Thermowell with high accuracy temperature sensor: PT100

Tank complete with fittings, valves and all parts

Welding seams brushed sand belt

Welding points to be acid passivated

Bottom drain port equipped with try -clamp butterfly valve,used for discharging remaining hops and hot trubs

4 heavy duty stainless steel legs with self- leveling fo ot pads

Steam heating method

3

Lauter Tun

Funtcion:Wort lautering

1

 




 

Tank capacity:2500L. (+25% Headspace minimum)

Interior Shell:SUS304 full welded,TH: 3.0mm;

Exterior Shell:SUS304 full welded,TH: 2.0mm;

100% TIG welding with pure argon gas shield

Overall polishing to 0.4~0.6μm without dead corner

Insulation: polyurethane TH:80mm

Rake knife with fixed controled motor and turbine reducer

Stainless steel top mounted manhole

Side mounted grain outdoor with grain chute

Dished top and sloped bottom

Level scales on the internal side wall

360° coverage CIP spraying ball

Wort lautering by gravitational more clear

Thermowell with high accuracy temperature sensor: PT100

Tank complete with fittings, valves and all parts

Welding seams brushed sand belt Welding points to be acid passivated

4 heavy duty stainless steel legs with self- leveling footpads

4

Boiling Tun

Funtcion:Wort boiling

 

1

 




 

Tank capacity:2500L. (+25% Headspace minimum)

Interior Shell:SUS304 full welded,TH: 3.0mm;

Exterior Shell:SUS304 full welded,TH: 2.0mm;

100% TIG welding with pure argon gas shield

Overall polishing to 0.4~0.6μm without dead corner

Insulation: polyurethane TH:80mm

Stainless steel top mounted manhole

Dished top and sloped bottom

 

360° coverage CIP spraying ball

Thermowell with high accuracy temperature sensor: PT100

Tank complete with fittings, valves and all parts

Welding seams brushed sand belt

Welding points to be acid passivated

Bottomdrainportequippedwithtry -clampbutterflyvalve,used for discharging remaining hops and hot trubs

4 heavy duty stainless steel legs with self- leveling footpads

Steam heating method

4

Whirlpool Tun

Funtcion:Whirlpool

 

1

 




 

Tank capacity:2500L. (+25% Headspace minimum)

Interior Shell:SUS304 full welded,TH: 3.0mm;

Exterior Shell:SUS304 full welded,TH: 2.0mm;

100% TIG welding with pure argon gas shield

Overall polishing to 0.4~0.6μm without dead corner

Insulation: polyurethane TH:80mm

Stainless steel top mounted manhole

Dished top and sloped bottom

Equipment with tangent tube

360° coverage CIP spraying ball

Thermowell with high accuracy temperature sensor: PT100

Tank complete with fittings, valves and all parts

Welding seams brushed sand belt

Welding points to be acid passivated

Bottomdrainportequippedwithtry -clampbutterflyvalve,used for discharging remaining hops and hot trubs

4 heavy duty stainless steel legs with self- leveling footpads

 

 

 

 

 

 

 

 

 

 

 

 

5

Hot Water Tank

Function:hot water supply

1

 

Tank capacity:3000L (+25% Headspace minimum)

Interior Shell: SUS304 full welded:TH=4mm

Exterior Shell: SUS304 full welded:TH=2mm

100% TIG welding with pure argon gas shield

Interior Finish:Overal polishing to 0.2~0.4μm without dead corner

Insulation: Rock wool; TH=100mm

Top mounted manway, light fixture, thermo well temp, read-out

Frequency control: CIP rotary spray device, safety combination

With all matched valves and accessories.

4 heavy duty stainless steel legs with self- leveling footpads

6

Wort Pump

Food grade centrifugal pump.Sanitary SUS304

2

 

 

Complete valves, fittings and all parts

Capacity: 20m3/h,Power:0.75KW,lift:18m;

Controlled by variable frequency drives (VFD’s).

Wort pump with open impeller, outside system seal

Pump shaft position: horizontal type

7

Work Platform

304 Stainless Steel,brewing platform and Stairs

1

Completely stainless steel setup

Non slip metal floor

Integrated stairs or ladder

Mounting points for controlling panel

Solid and ground hand rail

Every weld to a smooth sanitary finish

8

Plate Heat Exchanger

Function: Wort cooling

1

 


 

Two stages for glycol water and cold water

Two stages for glycol water and cold water

Full detachable for regular thorough cleaning

Thermometer for wort outlet temperature controlling

Effective Cooling Area: 12 

Design/Test Pressure:1.0 Mpa

Working Temperature: 170°.

Sanitary wort aeration mounted with stone and sight glass

The amount of oxygen is adjustable

City water, glycol water, wort inlet and outlet

 

Part3: Fermentation System

N/S

Name

Parameter

Quantity (SET)

Picture

9

Fermenter

Function:Wort Fermentation

10

 

 

 

 



 

Tank capacity:5000L(+25% Headspace minimum)

Interior Shell:SUS304 full welded,TH: 3.0mm;

Exterior Shell:SUS304 full welded,TH: 2.0mm;

Insulation: Polyurethane-TH:80mm

100% TIG welding with pure argon gas shield

Overall polishing to 0.4~0.6μm without dead corner

Glycol Jacket: Dimpled plate on cone and side,TH:1.5mm

Cooling media: glycol water or alcohol water.

Dry hopping port and safety valve on the top of tank

Relief valve,Shockproof pressure gauge on CIP arm

Stringent tank leakage water pressure test(48Hours)

Stringent Jacket leakage water pressure test(48Hours)

Rotating racking port,discharge port with butterfly valve

requirements.

CO2 blow-off arm with butterfly valve

Sanitary top mounted pressure manhole

CIP arm with 360° coverage CIP spraying ball

Thermowell with high accuracy temperature sensor: PT100

Square table control, sigle tank single control

Inward type elliptical side manhole, with bevel edge

Top ladder hanger, in line with manhole vertically

Welding seams brusheds and belt, welding points to be acid passivated,

Fermentation tank pressure: Working pressure 0.2Mpa.

4 heavy duty stainless steel legs with leveling footpads

10

Yeast Adding Device

Function: Inline yeast pitching for fermentable wort

1

 

Yeast Hold Volume: 5L

Sanitary SUS304 full welded

Completely draining sloped bottom

Tri clamp aeration port with ball valve

Discharge arm with butterfly valve

 

Part4: Refrigeration System

 

N/S

Name

Parameter

Quantity (SET)

Picture

11

Ice Water Tank

Function: For fermentation cooling

1

 

Tank capacity:1500L.(+25% Headspace minimum)

Interior Shell:SUS304 full welded,TH: 3.0mm;

Exterior Shell:SUS304 full welded,TH: 2.0mm;

Insulation: Polyurethane-TH:80mm

100% TIG welding with pure argon gas shield

Overall polishing to 0.4~0.6μm without dead corner

Working temperature:-30 to 20 .Temperature measurement: Platinum resistor or Using direct reading type thermometer fittings

top manhole.

water tank outlet.

Insulated conical top and sloped bottom

Temperature display:PT100,caecus size:Ф12

Equiped with PU level indicator

4 heavy duty stainless steel legs with leveling footpads

12

Refrigerator

Function: Glycol water chilling

2

 

Cooling Capacity: 15H

Installed Power:6kw

Refrigerant: Freon R404A ,R410A

Worldwide brand compressor like,Danfoss or copeland

Stainless steel pump for glycol water recycle

PPR pipes and fitting assembled well

Protector for pressure, overload, anti-freeze, delay,over-temperature, flow

integrated, import compressor.

Using the latest evaporator condenser integrated, import compressor.

 

13

Ice Water Pump

Function: Glycol water circulation

2

 

Centrifugal Pump: 10m³/Hr; Sanitary SUS304

Power: 0.75kW;lift:18M

Solenoid valves for glycol inlet to tanks

Standard PPR glycol piping loops

Matched connection piping fittings

Insulation foam for supply and return loops

Solenoid valves for glycol inlet to tanks

 

Part6:Control System

N/S

Name

Parameter

Quantity (SET)

Picture

14

PLC Control Cabinet

Function:Brewery controlling

1

 

Mashing Pump on/off excluded VFD

Temperature display and Auto/Manul heating Control forbrewhouse tanks

Digital display Instrument panel

Assembling Style: Hange type

certification electric element

Auto/Manu Glycol Water Pump control

Auto/Manu Chiller control

Temperature display and Auto/Manu Control for FVs andBBTs

Temperature display and Control for GWT and CLT

Part7:Steam Generator

N/S

Name

Parameter

Quantity (SET)

Picture

15

Steam Generator

Rating steam output:100KG/H

1

 

Operation steampressure:0.7Mpa

Use of fuel: electricity/gas

Power of water pump: 20KW

Working voltage:customization

Operation steam temperature:170°

With soften water treatment system

Part8: Accessory

N/S

Name

Parameter

Quantity (SET)

Picture

1

Motor

One for mixer and one for raker.

2.00

2

Soft Pipe

Model: Ф32/25,Food grade

Assort

 

3

Iron Shell Thermometer

Stainless steel metal casing thermometer. Stainless steel shell, temperature control accuracy as high as 0.1.

1.00

 

4

Butterfly pads

Dimension: Ф38/Ф32

Quantity: Assort and one for spare

Assort

 

5

Sugar measuring with Temperature

Range: 0-20BX, Precision:  0.1BX.

10°、20°,each one has two pcs, and one for spare

4.00

6

Inflatable Head

Ф382 sets

Each one has 5m (Ф12) flexible pipe.

2.00

 

7

Bad Rake Exit

Materials: SUS304. Function: take the vinasse out

1

 

8

Pressure Gauge

Working range: 0-0.6Mpa, working accuracy: 0.01Mpa

Adopt anti-corrosion type, especially suitable for high viscous medium

The quantity is depend on the quantity of the fermenters

assort

 

9

SUS Butterfly Valve

Quantity: Assort

Materials: SUS304

assort

 

10

Measuring Cylinder

Made in finishing SS304

1.00

 

Keyword:
craft beer system
craft beer brewing equipment
craft beer brewery equipment
craft beer producing equipment
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China Nanyang Jingde Beer Equipment Co.,Ltd .is a professional beer equipment manufacturer which is developed on the basis of the existing large, small and medium-sized beer equipment in Germany,Canada, the United States, Australia, Britain and China.

Contact

Middle of the Weishi Road,Eco-industrial park,Nanyang City.(Henan, China) Dr. Ming Guo and Helena, 4554 150 Ave SE, Seattle, WA 98006(Seattle, USA) Professor Jin Ma , 8 whitetail Way, Ringoes, NJ 08551(New Jersey) USA Headquarters Contact: 1 9088095914 and Wechat ID: USAeverbright +86-16692085799 alyssa-wu104 info@jdbrewtech.cn

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