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2500 Liter 4-vessel Mash System
2500 Liter 4-vessel Mash System, work with 5000L fermentation system, can produce 10000 Liter craft beer per day, 4 batch/day.
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2500 Liter 4-vessel Mash System
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2500 Liter 4-vessel Mash System
Picture and text details
Part1 : Mill System
N/S |
Name |
Parameter |
Quantity (SET) |
Picture |
1 |
Malt Mill |
1.Model:Disc mill; |
1 |
|
2.Output:1500KG/H. |
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3.Lower noise, little dust, work environment has beengreatly improved. |
Part2: Mash System
N/S |
Name |
Parameter |
Quantity (SET) |
Picture |
2 |
Mash Tun |
Funtcion:Grain Mashing |
1 |
|
Tank capacity:2500L. (+25% Headspace minimum) |
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Interior Shell:SUS304 full welded,TH: 3.0mm; |
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Exterior Shell:SUS304 full welded,TH: 2.0mm; |
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100% TIG welding with pure argon gas shield |
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Overall polishing to 0.4~0.6μm without dead corner |
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Insulation: polyurethane TH:80mm |
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Grain rake with fixed controled motor and turbine reducer |
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Stainless steel top mounted manhole |
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Dished top and sloped bottom |
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360° coverage CIP spraying ball |
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Thermowell with high accuracy temperature sensor: PT100 |
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Tank complete with fittings, valves and all parts |
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Welding seams brushed sand belt |
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Welding points to be acid passivated |
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Bottomdrainportequippedwithtry -clampbutterflyvalve,used for discharging remaining hops and hot trubs |
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4 heavy duty stainless steel legs with self- leveling footpads |
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Steam heating method |
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3 |
Lauter Tun |
Funtcion:Wort lautering |
1 |
|
Tank capacity:2500L. (+25% Headspace minimum) |
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Interior Shell:SUS304 full welded,TH: 3.0mm; |
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Exterior Shell:SUS304 full welded,TH: 2.0mm; |
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100% TIG welding with pure argon gas shield |
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Overall polishing to 0.4~0.6μm without dead corner |
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Insulation: polyurethane TH:80mm |
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Rake knife with fixed controled motor and turbine reducer |
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Stainless steel top mounted manhole |
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Side mounted grain outdoor with grain chute |
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Dished top and sloped bottom |
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Level scales on the internal side wall |
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360° coverage CIP spraying ball |
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Wort lautering by gravitational more clear |
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Thermowell with high accuracy temperature sensor: PT100 |
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Tank complete with fittings, valves and all parts |
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Welding seams brushed sand belt Welding points to be acid passivated |
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4 heavy duty stainless steel legs with self- leveling footpads |
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4 |
Boiling Tun |
Funtcion:Wort boiling |
1 |
|
Tank capacity:2500L. (+25% Headspace minimum) |
||||
Interior Shell:SUS304 full welded,TH: 3.0mm; |
||||
Exterior Shell:SUS304 full welded,TH: 2.0mm; |
||||
100% TIG welding with pure argon gas shield |
||||
Overall polishing to 0.4~0.6μm without dead corner |
||||
Insulation: polyurethane TH:80mm |
||||
Stainless steel top mounted manhole |
||||
Dished top and sloped bottom |
||||
360° coverage CIP spraying ball |
||||
Thermowell with high accuracy temperature sensor: PT100 |
||||
Tank complete with fittings, valves and all parts |
||||
Welding seams brushed sand belt |
||||
Welding points to be acid passivated |
||||
Bottomdrainportequippedwithtry -clampbutterflyvalve,used for discharging remaining hops and hot trubs |
||||
4 heavy duty stainless steel legs with self- leveling footpads |
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Steam heating method |
4 |
Whirlpool Tun |
Funtcion:Whirlpool |
1 |
|
Tank capacity:2500L. (+25% Headspace minimum) |
||||
Interior Shell:SUS304 full welded,TH: 3.0mm; |
||||
Exterior Shell:SUS304 full welded,TH: 2.0mm; |
||||
100% TIG welding with pure argon gas shield |
||||
Overall polishing to 0.4~0.6μm without dead corner |
||||
Insulation: polyurethane TH:80mm |
||||
Stainless steel top mounted manhole |
||||
Dished top and sloped bottom |
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Equipment with tangent tube |
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360° coverage CIP spraying ball |
||||
Thermowell with high accuracy temperature sensor: PT100 |
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Tank complete with fittings, valves and all parts |
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Welding seams brushed sand belt |
||||
Welding points to be acid passivated |
||||
Bottomdrainportequippedwithtry -clampbutterflyvalve,used for discharging remaining hops and hot trubs |
||||
4 heavy duty stainless steel legs with self- leveling footpads |
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5 |
Hot Water Tank |
Function:hot water supply |
1 |
|
Tank capacity:3000L (+25% Headspace minimum) |
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Interior Shell: SUS304 full welded:TH=4mm |
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Exterior Shell: SUS304 full welded:TH=2mm |
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100% TIG welding with pure argon gas shield |
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Interior Finish:Overal polishing to 0.2~0.4μm without dead corner |
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Insulation: Rock wool; TH=100mm |
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Top mounted manway, light fixture, thermo well temp, read-out |
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Frequency control: CIP rotary spray device, safety combination |
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With all matched valves and accessories. |
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4 heavy duty stainless steel legs with self- leveling footpads |
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6 |
Wort Pump |
Food grade centrifugal pump.Sanitary SUS304 |
2 |
|
Complete valves, fittings and all parts |
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Capacity: 20m3/h,Power:0.75KW,lift:18m; |
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Controlled by variable frequency drives (VFD’s). |
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Wort pump with open impeller, outside system seal |
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Pump shaft position: horizontal type |
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7 |
Work Platform |
304 Stainless Steel,brewing platform and Stairs |
1 |
|
Completely stainless steel setup |
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Non slip metal floor |
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Integrated stairs or ladder |
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Mounting points for controlling panel |
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Solid and ground hand rail |
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Every weld to a smooth sanitary finish |
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8 |
Plate Heat Exchanger |
Function: Wort cooling |
1 |
|
Two stages for glycol water and cold water |
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Two stages for glycol water and cold water |
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Full detachable for regular thorough cleaning |
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Thermometer for wort outlet temperature controlling |
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Effective Cooling Area: 12㎡ |
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Design/Test Pressure:1.0 Mpa |
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Working Temperature: 170°. |
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Sanitary wort aeration mounted with stone and sight glass |
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The amount of oxygen is adjustable |
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City water, glycol water, wort inlet and outlet |
Part3: Fermentation System
N/S |
Name |
Parameter |
Quantity (SET) |
Picture |
9 |
Fermenter |
Function:Wort Fermentation |
10 |
|
Tank capacity:5000L(+25% Headspace minimum) |
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Interior Shell:SUS304 full welded,TH: 3.0mm; |
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Exterior Shell:SUS304 full welded,TH: 2.0mm; |
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Insulation: Polyurethane-TH:80mm |
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100% TIG welding with pure argon gas shield |
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Overall polishing to 0.4~0.6μm without dead corner |
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Glycol Jacket: Dimpled plate on cone and side,TH:1.5mm |
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Cooling media: glycol water or alcohol water. |
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Dry hopping port and safety valve on the top of tank |
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Relief valve,Shockproof pressure gauge on CIP arm |
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Stringent tank leakage water pressure test(48Hours) |
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Stringent Jacket leakage water pressure test(48Hours) |
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Rotating racking port,discharge port with butterfly valve |
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requirements. |
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CO2 blow-off arm with butterfly valve |
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Sanitary top mounted pressure manhole |
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CIP arm with 360° coverage CIP spraying ball |
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Thermowell with high accuracy temperature sensor: PT100 |
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Square table control,sigle tank single control |
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Inward type elliptical side manhole, with bevel edge |
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Top ladder hanger, in line with manhole vertically |
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Weldingseamsbrushedsandbelt,weldingpointstobeacidpassivated, |
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Fermentation tank pressure: Working pressure 0.2Mpa. |
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4 heavy duty stainless steel legs with leveling footpads |
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10 |
Yeast Adding Device |
Function: Inline yeast pitching for fermentable wort |
1 |
|
Yeast Hold Volume: 5L |
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Sanitary SUS304 full welded |
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Completely draining sloped bottom |
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Tri clamp aeration port with ball valve |
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Discharge arm with butterfly valve |
Part4: Refrigeration System
N/S |
Name |
Parameter |
Quantity (SET) |
Picture |
11 |
Ice Water Tank |
Function: For fermentation cooling |
1 |
|
Tank capacity:1500L.(+25% Headspace minimum) |
||||
Interior Shell:SUS304 full welded,TH: 3.0mm; |
||||
Exterior Shell:SUS304 full welded,TH: 2.0mm; |
||||
Insulation: Polyurethane-TH:80mm |
||||
100% TIG welding with pure argon gas shield |
||||
Overall polishing to 0.4~0.6μm without dead corner |
||||
Working temperature:-30 to 20 ℃.Temperature measurement: Platinum resistor or Using direct reading type thermometer fittings |
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top manhole. |
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water tank outlet. |
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Insulated conical top and sloped bottom |
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Temperature display:PT100,caecus size:Ф12 |
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Equiped with PU level indicator |
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4 heavy duty stainless steel legs with leveling footpads |
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12 |
Refrigerator |
Function: Glycol water chilling |
2 |
|
Cooling Capacity: 15H |
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Installed Power:6kw |
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Refrigerant: Freon R404A ,R410A |
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Worldwide brand compressor like,Danfoss or copeland |
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Stainless steel pump for glycol water recycle |
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PPR pipes and fitting assembled well |
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Protector for pressure, overload, anti-freeze, delay,over-temperature, flow |
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integrated, import compressor. |
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Using the latest evaporator condenser integrated, import compressor. |
13 |
Ice Water Pump |
Function: Glycol water circulation |
2 |
|
Centrifugal Pump: 10m³/Hr; Sanitary SUS304 |
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Power: 0.75kW;lift:18M |
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Solenoid valves for glycol inlet to tanks |
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Standard PPR glycol piping loops |
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Matched connection piping fittings |
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Insulation foam for supply and return loops |
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Solenoid valves for glycol inlet to tanks |
Part6:Control System
N/S |
Name |
Parameter |
Quantity (SET) |
Picture |
14 |
PLC Control Cabinet |
Function:Brewery controlling |
1 |
|
Mashing Pump on/off excluded VFD |
||||
Temperature display and Auto/Manul heating Control forbrewhouse tanks |
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Digital display Instrument panel |
||||
Assembling Style: Hange type |
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certification electric element |
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Auto/Manu Glycol Water Pump control |
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Auto/Manu Chiller control |
||||
Temperature display and Auto/Manu Control for FVs andBBTs |
||||
Temperature display and Control for GWT and CLT |
Part7:Steam Generator
N/S |
Name |
Parameter |
Quantity (SET) |
Picture |
15 |
Steam Generator |
Rating steam output:100KG/H |
1 |
|
Operation steampressure:0.7Mpa |
||||
Use of fuel: electricity/gas |
||||
Power of water pump: 20KW |
||||
Working voltage:customization |
||||
Operation steam temperature:170° |
||||
With soften water treatment system |
Part8: Accessory
N/S |
Name |
Parameter |
Quantity (SET) |
Picture |
1 |
Motor |
One for mixer and one for raker. |
2.00 |
|
2 |
Soft Pipe |
Model: Ф32/25,Food grade |
Assort |
|
3 |
Iron Shell Thermometer |
Stainless steel metal casing thermometer. Stainless steel shell, temperature control accuracy as high as 0.1℃. |
1.00 |
|
4 |
Butterfly pads |
Dimension: Ф38/Ф32 Quantity: Assort and one for spare |
Assort |
|
5 |
Sugar measuring with Temperature |
Range: 0-20BX, Precision: 0.1BX. 10°、20°,each one has two pcs, and one for spare |
4.00 |
|
6 |
Inflatable Head |
Ф38、2 sets Each one has 5m (Ф12) flexible pipe. |
2.00 |
|
7 |
Bad Rake Exit |
Materials: SUS304. Function: take the vinasse out |
1 |
|
8 |
Pressure Gauge |
Working range: 0-0.6Mpa, working accuracy: 0.01Mpa Adopt anti-corrosion type, especially suitable for high viscous medium The quantity is depend on the quantity of the fermenters |
assort |
|
9 |
SUS Butterfly Valve |
Quantity: Assort Materials: SUS304 |
assort |
|
10 |
Measuring Cylinder |
Made in finishing SS304 |
1.00 |
MESSAGE
National consultation hotline
Address: No.1 Tianguan Avenue, Ecological Industrial Park, Nanyang City, Henan Province
Tel: 0377-63658887/1753999221/17657322399
E-mail: jingde@jdbrewtech.cn
Fax: 0377-63658887
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